Monday, September 12, 2016

Running on two legs

I'm sure you all know by now but the Beast was only "one legged".  Meaning, when I stepped on it, only one wheel would do work.

Downsides:

  • When breaking traction around corners, the 'correct/recovery' time was hard to pin down, so it would make me fish tail more than I wanted to.
  • It is harder to hook - meaning, it was harder to get traction from a non-rolling start without just peeling out.
  • It's dumb and looks stupid when only one wheel burns out.

I wound up getting an Eaton Trutrac limited slip for the Beast.  Apparently, these ford 9" rear ends are pretty easy to mock around in, so let's do this.  It also helps that Jacob, the guy who actually knows what he is doing, will be doing the same thing to his cougar as well!.

Here are the specs of the old 9":

  • 3.00 gearing
  • conventional non-lock
  • original...the differential fluid was probably never changed
Here are the specs of the new one:
  • 3.25 gearing
  • Eaton Trutrac limited slip


Enough typing; here are some pictures:


First step, Take the axle(s) out!


This is when I realized the drum brakes could use some servicing....let's just punt that down the road for now though.


Gah, everything is so freakin' dirty.  I tried to hold my breath as a miasma of brake dust formed around me.  I had eye protection at least.


This thing was actually pretty easy to pop out.  Just a couple of bolts holding the axel plate to the housing and it pops right out.


So on the axel(s), you'll see an axel backing plate! (note the direction...because I sure the hell didn't and it costed me later)  After that, it is the ball bearings that all it to spin freely in the axel housing.

Might as well replace those!


Summit.  I love this place.  My bank account doesn't though.


So here is my shot of my old 9".  That entire thing is coated in a solid layer of....grime.  Probably 30 years worth too.  I have to pop all those bolts off and drain the gajillion year old goop from out of there.


Thar she blows.


Here is something interesting; this differential gear oil STINKS.  The best way I can describe the smell is if a robot baby pooped its diapers and then died in the diapers only to be found in a metal baby robot coffin 30 years later.  It is strange how much gear oil like this can stink.


My sincerest apologies to Jim; because between Jake and me, there were about 6 quarts of old gross differential oil just stinking up the shop that day.

But above you see the old one out. (and some other parts)


Now it is just waiting for a brand new one to go in!  And some fresh gear oil too!


Box o goodies.  Non-synthetic gear oil for the new differential, some new bushings and a few other things.

So now the fun part!  I have to get those bearings off before I put the new ones on.   A careful hour with the grinder and everything was cut off.




Those are still the old bearings, but See that plate?  When I finally got the new bearings pressed on (Jacob operated the hydraulic press for me), I realized I put those damn plates on backwards.  The plates are beveled, so if they are backwards, it will press against the bearings and prevent the axel from spinning.  Of course, I found this out all the hard way.

Insert me spending another good amount of time CUTTING those stupid plates out.  TWO runs to Summit later, I finally got plates that fit correctly and were fortunately horse shoe shaped, allowing me to put the axel in first.

Fast forward 45 minutes later of pouring 2.5 quarts of molasses (gear oil) and boom, new differential is installed and ready to rumble!





The car is firmly planted now.  It just feels better.

This was a quick update because I'm still pretty busy; but I'll keep up to date on my progress.

Up next:  New Transmission Cooler and lines!

Saturday, September 3, 2016

Better Vision for the Beast

Holy hell, I'm back!

Woooo!


It's been awhile!

  • Vacations
  • Super amounts of work-work
  • Beast was sleeping
  • 100+ degree temps

I was pretty busy the last couple of months and a good month of that was me just LOOKING for a damn windshield replacement for the Beast.  Let's get into that mess, shall we?


A Crack runs through it

So, for a while, there was a small crack on the windshield.  No biggie I thought to myself and put off getting it repaired.

Welp! Guess what happened?

It was a solid million degrees out one day (don't worry, it was a dry heat) and I had the Beast parked out front. I put up the oven grade sun deflector up and left the Beast for the day to let her get a sun tan.   I came back to see that crack has grown to span 90% the width of the windshield.  Literally from one side to the other.  Bonus points: It was perfectly eye level too


Time for a new windshield.  That shouldn't be too hard, right?


Initial Search


Here is the thing about, um...undesired cars, like the Beast; no one makes things for this car anymore.
  • Local places couldn't find any replacements.
  • RockAuto's suppliers were out. 
  • Macs/Dearborn Classics/etc - Fresh out.  ($200-$400 ranges)
  • National places basically told me I was S.O.L.

Junkyard Search


At this point, I was starting to get worried.  Time to start hitting up junk yards.  After some research, the windshields that would fit the Beast includes:
  • Body Type 56: 1971 to 1974 - LTD, LTD Brougham, Custom and Galaxie 500, all 2 door, hard top versions
  • Body Type 60: 1975 to 1978 -  Custom 500, LTD pillar hard top, LTD Landau and LTD Brougham pillar hard top, all of them 2 door versions.
So, I called around - even got some hits!  All fairly cheap too ($50-$250 before shipping)!

Here is the thing - if you aren't doing it yourself?  Junkyards want NOTHING to do with you when glass is involved and here is why:  Glass needs to be cut out by someone that knows what they are doing (otherwise the glass will be damaged) and it also needs to be 'crated' and shipped properly.  All of this is work that junkyard folks do not want to do.

With the junkyard idea shot down, I decided to resume my search for windshields.  

I'm terrible at negotiations and that VintageGlass.com guy is an asshole


I stumbled across VintageGlass.com and decided to see what they have.  I shot the guy an email....

He responded!

$995???  That is BEFORE tax, not to mention shipping is usually another $250.  Yeah friggin right.  Yeah, I'm sure it is his "last" NOS one too.  (NOS = New-Old Stock)

Jim suggested I tried to haggle, I mean, what is the worst that can happen?  I decided to give it a shot.  Since Other sites that used to have the windshield in stock was around $400-$500 shipped, I decided to try that....



I don't know why I went full UK with the Cheers thing.  I never write that.  Why did I write that?

Anyway, here was the response:


(the 'J' is supposed to be a smiley face emoticon)


(My reaction)

Hah, I get your point buddy.  Curious, I looked up more on this company and specifically the person I was dealing with and it turns out a few other people have had 'fun' interactions with the guy.  Either way, I suck at negotiations.  It was worth the shot though.

Cheers?  Sigh.

Anyway, back to my search.

eBay to the rescue


Yes, eBay!  I found a shop that had glass made by the company AGP made specifically for the Beast.  BK Classic Autos.

When all was said and done, total price after taxes and shipping: $920.


Ugh, welp.  Let's go ahead and fast forward to installation.


It arrived!

Now it is in!




 Thank friggin' god that is over with.  The new windshield looks fantastic.  It has a slight tint as well.  No divots, dings or cracks.

Moral of the story:  If you see a ding? Get that FIXED ASAP.  $90 can turn into several hundred (not to mention downtime) within a day.

NEXT UP:

I just gave the Beast two legs (limited slip).  I have pictures and everything, I'll be putting that up next week.  I am also cleaning up and replacing the rear drum assembly here soon as well.    Stay tuned for that fun.